11/1/21 –NEC Corporation has been contracted by Facebook to build an ultra-high performance transatlantic subsea fiber-optic cable connecting the U.S. and Europe, a plan that calls for capacity of up to a petabit per second.
A press release said that, until recently, subsea cable was composed of 16 fiber pairs at most. Now, using NEC’s newly developed 24-fiber pair cable and repeaters, a system can deliver a maximum transmission capacity of a half petabit per second, the highest to date for a long-distance “repeatered” optical subsea cable system. That performance represents a 50% improvement in fiber count over the 16-fiber pair systems.
Per Teleography, Facebook has a stake in 13 cables. Google has an ownership stake in at least 16 current or planned undersea cables around the world. It noted that the internet giants are the ones leading undersea cable development, displacing traditional telecom giants.
Of note, OCC, an NEC subsidiary, previously reported in March that its 24 fiber pair cable can be manufactured using a wide range of existing optical fibers, according to the needs of each new cable system. International data usage across the Atlantic is expected to expand twenty-fold in the 15 years between 2021 and 2035. The region ranks among the highest growth geographies for data traffic demand, bringing ever-greater demands to reduce the cost per bit on subsea cable networks.
Industry News
10/19/21 Madison, Connecticut, USA – October 19, 2021 – The Wire Association International (WAI), Inc. continues its educational mission and welcomes registrants for its Virtual Industry 4.0 Conference and 91st Annual Convention on October 26-27, 2021.
To date 32 speakers are set to share their expertise about how Industry 4.0 technologies enhance wire making. Featured speakers are from manufacturing companies currently using these methods in their plants, as well as representatives from a wide range of suppliers that offer solutions in this space.
Sessions run throughout each day in 25-minute segments with 15-minute briefings slated at midday. The full schedule*, beginning at 9:30 a.m. ET each day is available here: https://waiindustry40.heysummit.com/schedule/ *Schedule is subject to change.
Topics include: Big Data; Industry 4.0; IoT; Industrial IoT; Process Automation; Smart Factories; Smart Planning; Smart Integration; and Virtual Reality.
The virtual format gives registrants the opportunity to participate from any location; interact with speakers with questions; and also to replay sessions for a month after they first air.
Remarking on the new conference, WAI President Tom Heberling said, “Offering this conference virtually is valuable for everyone who wants to understand how Industry 4.0 technologies apply to wire making. We are thrilled that the speakers are cued up and ready to bring their expertise and energy to the program. We’ve adjusted our expectations upward since attendance is convenient for all.”
The WAI Annual Convention features the following keynote speakers on October 26 and 27, respectively.
Award-winning filmmaker Brett Culp presents “Superhero Leadership: How everyday people can have an extraordinary impact; and Kathleen Edge, EVP Operations, Southwire Company LLC presents: “Connected – flexible operating system.” Winners of WAI’s top awards will also be recognized.
The program is sponsored by: Cerro Wire LLC; Encore Wire Corp.; Gem Gravure Co. Inc.; James Monroe Wire and Cable Corp.; Lloyd & Bouvier Inc.; Prysmian Group; SDI LaFarga COPPERWORKS; Sonoco Reels & Spools; Southwire Co. LLC; Wire & Plastic Machinery Corp.
Discounts are available for WAI members. Tickets are $90 USD for full access; and $110 for full access plus new WAI membership.
Visit: https://waiindustry40.heysummit.com/ for full details and to register.
The Wire Association International is a not-for-profit association with 1,800 individual members in 50 countries. The association serves the educational needs of the wire and cable manufacturing industry through a variety of products and services. WAI manages the Interwire Trade Exposition and the WAI Operations Summit & Wire Expo and publishes the Wire Journal International and the Wire Journal International Reference Guide.
Media Contacts: Janice E. Swindells, Director Marketing & Corporate Communications, This email address is being protected from spambots. You need JavaScript enabled to view it., Tel.: 001-203-453-2777
x. 117; Steven J. Fetteroll, Executive Director, This email address is being protected from spambots. You need JavaScript enabled to view it., Tel.: 001-203-453-1777.
10/1/21 – Hitachi Cable has taken a step toward closing its plant in Pensacola, Florida, and moving those operations to Mexico.
Per a report in the Pensacola News Journal, Hitachi Cable has filed a notice with the Florida Department of Economic Opportunity to notify the state that it was closing its Pensacola manufacturing operations by the end of next March.
The company said in a statement that approximately 300 salaried and hourly workers will be affected by the plant’s closing. In the notice to the DEO, the company said 202 employees at the Pensacola plant would lose their jobs.
The plant on Ely Road was built in 1985 and was owned by Coupled Products Inc. until it was sold to Hitachi Cable America in 2008, according to county property records. The plant manufactures components and cables for anti-lock braking systems and hybrid vehicles.
10/1/21 – Medicoil, a division of R&L Spring Company, announced that it has broken ground for a 40,000-sq-ft expansion to its facility in Lake Geneva, Wisconsin.
A press release said that the new manufacturing space is scheduled for completion in early 2022 and will support their continued growth in the medical device market. “For the fourth time since 1997 we are again proud to expand our manufacturing business,” said company owner and President Scott Forsythe.
Per its website, Medicoil was formed in 1992, a division of R&L Spring Company, which began in 1972. It supplies precision springs and wireforms to a wide range of OEMs in powersports, automotive, medical, and other general industries markets. The Medicoil brand was established in 2000 to focus on opportunities in the medical market. It has preferred-supplier status among some of the world’s leading medical device companies for its prevision coiled and formed wire products that are used in components and subassemblies that go into implantable devices. Medicoil’s modern facilities include an ISO 7 (Class 10,000) Clean Room.
R&L Spring Company notes that it is a preferred source of OEMs for precision springs, rings, wireforms and four-slide components, plus secondary and finishing processes.
10/1/21 – Nexans announced that it has entered into a share purchase agreement with Xignux SA of Mexico to acquire Centelsa, a premium cable maker in Latin America, for an undisclosed price.
A press release said that Centelsa, based in Colombia, produces cable for building and utilities applications. It was described as an “iconic world class cable maker,” with annual revenues of more than US$250 million and an enterprise value of US$225 million. The closing, subject to regulatory approvals, is expected to take place in the first half of 2022.
The Centelsa acquisition “is fully aligned with (our) strategic ambition to become a pure electrification player,” said Nexans CEO Christopher Guérin. The addition will further contribute to Nexans’s ability to serve renewable projects in the Andean Region and enhance its capacity in building and energy distribution.
“This combination will be the stepstone to grow our best-in-class solutions and unique premium brand,” said Viakable-Centelsa CEO Sergio Valdes. “The Centelsa team has demonstrated, for more than six decades, professionalism in delivering high value to our customers. As a global player in energy transmission, Nexans is a great fit to lead the next phase of growth for Centelsa´s customers and employees. Jointly, there is a promising future ahead.”
Centelsa was cited as being the first cable manufacturer in Colombia. Per Centelsa’s website, the company’s origin traces back to 1955, when INCE Ltda (Industria Nacional de Conductores Eléctricos) started its operation in the city of Cali, manufacturing low-voltage cables as magnet wire for applications in motor winding. In 1961, Ceat General of Colombia S.A. was established through the merger with U.S.-based General Cable Corporation and Italy’s Ceat International. It expanded in 1980 with a second plant, then a third in 1993. In 1994, CENTELSA (Cables De Energia Y Telecomunicaciones S.A.) was formed by the merger of Ceat General De Colombia S.A., Facomec and Fadaltec S.A. In 2012, it became part of the Viakable, the cables division of Xignux, a Mexican industrial group.
Over the years, Centelsa won numerous awards and certifications. Today, it has a network of strategically located offices to cover the national and international market, thus offering an opportune service.
9/8/21 -- Following a recent order for a new wire rod outlet, Primetals Technologies has been contracted by Kaptan Demir Çelik (Kaptan Iron & Steel) to supply the upstream mill for the Marmara Ereğlisi, Turkey production site.
A press release said that the mill will prepare the round feedstocks (intermediate sizes) to be further rolled and finished in the wire rod outlet. It will have a yearly capacity of 650,000 metric tons. High-value products will be processed such as carbon, SBQ and austenitic stainless-steel grades, catering to the engineering and automotive industries in both domestic and export markets. The hot commissioning of the complete installation is expected in mid-2022.
The upstream mill will have a maximum rolling rate of 130 tons per hour, and will process billets with square dimensions of 130, 160 and 200 mm and length of 12 meters. The diameters of the prepared feedstocks will range from 17 mm to 33 mm, as required by the roll pass design of the wire rod outlet. The layout, equipment and process of the new upstream mill will be optimized and compatible with an additional bar outlet to be added later, which will make the installation a modern combined mill of quality and austenitic stainless steel.
In other news, Bosnian steel producer ArcelorMittal Zenica d.o.o. placed an order with Primetals Technologies to replace the vessel of BOF converter #2 and supply associated equipment. An optimized design will increase the vessel volume and make production easier. ArcelorMittal Zenica is the largest producer of long steel products in the Balkans with annual production capacity of nearly one million tons per year. The company’s base product range includes rebar (in bars and coils), wire rod, mesh and lattice girders.
9/8/21 -- Central Wire President Paul From recently announced that all company employees would be required to be vaccinated by Oct. 29, barring an acceptable exemption request. Below, he shares further thoughts on this with WJI.
WJI: Just how many people does this edict cover, and what has the response been so far?
From: It covers everyone, which is approximately 700 people in 13 facilities in the U.S., U.K. and Canada. I have been overwhelmed with the positive response from employees. It surprised me. There have been some negative calls but many more positive ones. My contact info is posted in all the plants, so anyone can call me to discuss this—good, bad or indifferent—and they do. I have had some interesting conversations with people who felt that they could not speak out in favor of the vaccine inside the facility because some people would get angry. They remained uncommitted and confused about what to do. There was a lot of disinformation being pushed around and politicized, and I suspect that’s commonplace in many companies.
WJI: You didn’t have to do this, so why are you?
From: I am treating this as a health and safety threat. As president and CEO, it’s a lot easier if I apply the science and technology we would use to deal with any workplace hazard. As a virus, it can be stopped, and my job is to stop it. I have to provide the safest workplace I can, that’s my role.
WJI: Are you getting any calls from other manufacturers?
From: As of yesterday, 15, and they all are moving in this direction. All were very concerned about the ramifications but feel this is the way to go.
WJI: Could there be a legal challenge to this by employees?
From: That’s a good question. Yes, there could be, but it could be from both sides, the unvaccinated and the vaccinated. Anyone can hire a lawyer. The unvaccinated can fight it, but the courts seem already to have moved in a firm direction on this. The vaccinated can also demand companies take action to guarantee a safe workplace. I think that is just around the corner actually, and I want to be in front of it. If I can’t provide a safe work environment for the vaccinated, they have every right to challenge us. Should the virus have the capacity to mutate again, and it becomes even more transmissible and deadly, then the situation will change again. I would prefer to deal with this entire situation before that can happen.
WJI: Is your edict the same for all your operations?
From: Yes. Rules for Canada and the U.K. are somewhat different than the U.S., but what we are doing is still fine. The Canadian government just mandated vaccines for all federal employees, air travelers, train travelers and over-night vessel travelers.
WJI: What would you like to say to employees who oppose this?
From: Think of your coworkers. I know of six employees undergoing cancer treatment in our company, and I am sure there are others who have family members facing the same thing. I know of employees whose children have either received organ transplants or have disabilities and health challenges that even without Covid must be hard to cope with. We also have employees who have diabetes and other conditions that compromised their immune systems. Do you really want to expose them to this risk?
That also goes for other company owners: do you want someone inside your factory to become infected and take it home to someone not strong enough to fight this?
Freedom of choice I understand, but it goes hand in hand with a greater responsibility. Thankfully we have a number of vaccine choices. We must protect the integrity of our health care system and the professionals who are fighting a minute-by-minute battle to keep people alive.
WJI: How has this situation affected your business?
From: I was born in 1965, and this is my first pandemic. It is a struggle unlike anything I have ever experienced. There is no playbook for this. The last 18 months have been a huge struggle. I spend little time running the business in the traditional sense, buying equipment, considering acquisitions, seeing customers and suppliers, improving operations and developing a better future. I had expected that once the vaccine came out, it would greatly improve things and allow us to get back to “normal.” Now I feel further from normal than ever, but I also believe that the companies that can get past this will have achieved something great, and by doing so they will have benefitted employees, shareholders and society. I truly believe that.
9/8/21 -- LS Cable & System (LSC&S) announced that the South Korean company will expand its submarine cable capacity at its campus in Donghae City, Gangwon-do.
A press release said that LSC&S will build an additional submarine cable plant in Building No. 2 of the Donghae City campus, which is in the Gangwon Province. The site now has three plants. The fourth plant will feature the tallest power cable production tower in South Korea. When completed, the vertical continuous extraction system tower will be as tall as a 63-story apartment, the tallest structure in Donghae City. Construction will start this October and is expected to be completed by the end of April 2023. The project, estimated to cost more than $161 million, will increase LSC&S’s submarine cable production capacity more than 1.5 times. The 172-m-tall tower is expected to improve cable insulation quality and increase productivity.
LSC&S built Korea’s first submarine cable plant in Donghae City in 2008, and has invested about US$296 million to date. The existing plant, which has a total floor area of 84,000 sq m, will get an additional 31,000 sq m.
“As countries around the world are increasing investments in renewable energy to become carbon neutral, the submarine cable market is also growing,” said LSC&S President & CEO Myung Roe-Hyun. “We will contribute to the national economy by expanding domestic investments.”
9/8/21 -- Eastern Wire Products, Inc., has bought property in Jacksonville, Florida, and plans to invest $1.5 million in renovating it to produce steel wire and other products.
The company, founded in 1972, has operated elsewhere in the city in a leased multitenant building, and it is buying a 78,000-sq-ft structure that needs to be upgraded. Of that space, some 21,000 sq ft is leased to another company, and the goal is to use that space as well until the lease either expires or is terminated.
Eastern Wire Products specializes in baling wire as well as straight-and-cut wire. The family-owned company has 42 full-time employees, and expects that the expansion will eventually result in another 10 jobs.
The total project is expected to cost about $4.4 million, which includes about $3 million for the site acquisition and demolition, $500,000 for infrastructure improvements; $650,000 in building renovations; and $240,000 in machinery and equipment purchases.
“This is a tremendous opportunity to establish a home for our third-generation, wire fabrication company,” said company President Mark Yates. “My father and grandfather were both WAI lifetime members, and this is the culmination of their longtime desire to create a space for us to fabricate our products for generations to come.”
Yates said that, with the aid of grants from the city of Jacksonville, Eastern Wire will be able to create a modern facility that includes state of the art bale tie manufacturing equipment. “This should enable us to be more efficient and effective and allow us to better serve our customers.”
8/6/21 India’s Directorate General of Trade Remedies (DGTR) has recommended the imposition of countervailing duties on certain types of aluminum wires from Malaysia for five years.
Per a report in the India’s Economic Times, the DGTR concluded that imposition of definitive countervailing duty is required to offset subsidization. “The authority recommends imposition of definitive countervailing duty...for a period of five years,” it said. The finance ministry must approve the DGTR’s finding for it to be imposed. The probe was launched based on complaints from Vedanta Ltd and Bharat Aluminium Company Ltd. DGTR recommended a rate of 6.87% and 16.5%.
The DGTR also has begin an anti-dumping (AD) duty sunset review to determine whether existing measures set in 2016 should be continued for steel wire rod imported from China. Per an online report from India’s Economic Times, the investigation is supported by the Indian Steel Association on behalf of Rashtriya Ispat Nigam Limited, Steel Authority of India Limited and JSW Steel. The three companies “have supported the application,” the DGTR said in a notification. In it, it said that ending the duties would harm domestic wire rod producers. The period of investigation is Oct. 1, 2019 to March 31, 2021.
Per a report in the newindianexpress.com, in 2016, an AD duty equivalent to the difference between the landed value of steel products and US$499 per metric ton was to be imposed on products exported by Minmetals Yingkou Medium Plate Co., and $538 for all other producers.
8/3/21 LS Cable & System (LSC&S) President & CEO Myung Roe-Hyun announced that the South Korean company will expand its submarine cable capacity at its campus in Donghae City, Gangwon-do.
A press release said that LSC&S will build an additional submarine cable plant in Building No. 2 of the Donghae City campus, which is in the Gangwon Province. The site now has three plants. The fourth plant will feature the tallest power cable production tower in South Korea. When completed, the vertical continuous extraction system (VCV) tower will be as tall as a 63-story apartment, the tallest structure in Donghae City. Construction will start this October and is expected to be completed by the end of April 2023. The project, which will cost more than $161 million, will increase LSC&S’s submarine cable production capacity more than 1.5 times. The 172-m-tall VCV Tower is designed to improve cable insulation quality and increase productivity.
LS Cable & System built Korea’s first submarine cable plant in Donghae City in 2008, and has invested about US$296 million to date. The existing plant, which has a total floor area of 84,000 sq m, when have an additional 31,000 sq m.
“As countries around the world are increasing investments in renewable energy to become carbon neutral, the submarine cable market is also growing,” said Myung Roe-Hyun, President & CEO of LS Cable & System. “We will contribute to the national economy by expanding domestic investments.”
8/3/21 Nexans, which notes that it has been a long-term partner in renewable energy developments, announced that it has been awarded a contract by Equinor to supply power export cable for its innovative floating solar pilot offshore Frøya in Norway.
A press release said that the pilot project, called Frøya, is scheduled to come online this December, at which time it will be the world’s first floating solar plant operating in rough offshore waters. The Frøya floating plant will measure 80 m x 80 m, with a height of less than 3 m above the sea surface, hosting an array of solar panels capable of producing up to 1 megawatt.
Nexans will supply 5 km of 22 kW export cable to connect the floating platform from shallow waters to land. The most challenging aspect for the cable construction is to handle the dynamic loadings as the connection at the platform end pitches up and down with the waves. Nexans is utilizing a three-core cable design of a type well proven in offshore wind farm and fish farming installations. The cable will be manufactured at Rognan plant in Norway.
“Our mission for Nexans is to electrify the world,” said Krister Granlie, vice president of the submarine telecom and special cables business unit of Nexans. “Our mission for Nexans is to electrify the world. That means exploring every possible opportunity to help develop new sources of green energy. So, we are delighted to be working once again with Equinor on a truly exciting project that further extends the boundaries of what might be possible in generating renewable energy offshore.”
Utility-scale floating solar power is currently one of the fastest growing renewable technologies as governments and investors around the world explore every possibility for safer, sustainable and decarbonized energy. This is expected to drive almost 10 gigawatt of new floating solar deployment by 2025.