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Wire Journal News

6/2/2022 -

The Prysmian Group announced that it plans to invest $30 million in its Jackson plant in Tennessee to change its product mix to all optical fiber to meet the increasing demand for optical fiber broadband connectivity driven by federal and state stimulus packages.

A press release said that Prysmian’s total optical cable investment in North America now stands at $115 million, with the Jackson project adding to the $85 million announced last year. These investments increase Prysmian’s optical fiber capacity in its North American plants and expand its telecom footprint to meet customer demand more efficiently. As the market shifts from legacy copper infrastructure to fiber, Prysmian’s manufacturing facilities are adapting to mirror the shift in technology. The Jackson facility will change from producing copper to optical cable, making it the first plant within the Prysmian Group to be re-tooled to produce a different product.

Jackson will increase Prysmian’s capacity in loose tube and drop cables production, and the employees will learn new skills manufacturing optical fiber and cable that will connect homes and cities. Prysmian is a global leader in developing technology for new, reliable and efficient broadband networks, providing valuable new capacity and options for telecom network operators.

“The demand in North America makes us a strategic market globally, and the best way to meet this need is to produce more optical cables here in the US. This optimizes both the quality of service for our customers and the carbon footprint to build a high-performance infrastructure ready for 5G, smart cities and smart homes,” said Patrick Jacobi, Vice President of Telecom, Prysmian Group North America. “These investments are also a part of our global plan to increase capacity to support the digital transformation with innovative products, like the development of new ultra-broadband fiber optic telecommunication networks.”

The investment allows Prysmian to rapidly transition the Jackson plant to optical cable and increase the production efficiency in other facilities across the region. Prysmian Group North America has 28 manufacturing facilities, eight distribution centers and six R&D centers. The investment also will enable digital inclusion in local communities across North America while supporting the needs of Prysmian’s customers.

6/2/2022 -

Cerrowire, a leading U.S. manufacturer of copper building wire, which this year celebrates its 100th anniversary, announced that it plans to invest more than $100 million to build a 270,000-sq-ft facility.

A press release said that the plant, to be located in the Morgan Center Business Park in the city of Hartselle, Alabama, will produce metal-clad (MC) cable. “We are looking forward to Hartselle being the strategic location that is a perfect fit for our major new venture and to the creation of over 130 jobs to support this growing community,” said a statement from Cerrowire President Stewart Smallwood. “The state of Alabama, Morgan County, the Tennessee Valley Authority, and city of Hartselle are excellent partners in creating an environment for our business to flourish. Our workforce is dedicated to our growth and the production of high-quality products.”

The product focus will provide Cerrowire “an even stronger future by extending its product offerings in a way that positions the company and its retail partners and electrical distribution partners for success,” the release said. It noted that the MC cable market is a growing sector in the building wire market as it is used for most types of building construction, primarily in commercial, and is also used in some residential and industrial applications. Different wire configurations are wrapped in metal cladding to meet standards set by the National Electrical Code (NEC); end uses of MC cable include commercial building construction, data centers, and hospital applications. Electricians and electrical contractors like the streamlined installation process and lower cost factors with MC cable, driving the growth in demand and sales.

“Adding Metal Clad cable to our product portfolio allows us to leverage our core business—manufacturing building wire—and to provide a strong building wire solution that fulfills a growing need for our customers,” Smallwood said. “We’ve been asked to get into this segment because our customers know we will back MC with our ongoing commitment to product quality, on-time and in-full delivery, and industry-leading customer service. MC cable provides an exciting opportunity for focused growth for Cerrowire and our customers.”

Based in Hartselle and a Marmon/Berkshire Hathaway company, Cerrowire also has plants in Alabama, Georgia, Indiana and Utah.

6/2/2022 -

Marmon Aerospace & Defense, a Marmon/Berkshire Hathaway company, has broken ground on a new 80,000-sq-ft manufacturing facility in Hooksett, New Hampshire.

A press release said that when the plant is completed in the fall of 2023, it is expected to bring an additional 20 production jobs to the area. The company is investing $30 million in the new facility, which will house a state-of-the-art manufacturing operation producing large shipboard power cables to support the U.S. Navy and its ship-building network. The new operation will complement the company’s current product line at its plants in nearby Manchester, New Hampshire, and in Naples, Florida.

“This new facility will broaden Marmon’s military shipboard cable product offerings, which already include power, data, instrumentation, control, and communications cables,” said Robert Canny, president of Marmon Aerospace & Defense Group president. “We are pleased to make this investment in service to our customers, our team, and our community.”

6/2/2022 -

LS Cable & System USA, part of South Korea’s LS Cable & System, plans a $26.9 million investment to expand its plant in Tarboro, North Carolina.

The announcement said that the company’s campus in Edgecombe County will be expanded over a three-year period. The investment will increase the current manufacturing capacity and add an additional 86 employees to the current staff of 188, said Bobby Piner, the plant’s manager of manufacturing. “This expansion will allow (us) to meet the current and growing needs of our customer base while providing job growth opportunities for our team members in Tarboro.”

LS Cable & System USA designs, manufactures and distributes an array of cable products for the rapidly growing energy sector within commercial, industrial, renewable and utility markets. The Tarboro plant, which makes low- and medium- voltage cables, opened in 2012.

6/2/2022 -

XLCC, a new HVDC, renewable energy-focused business in the U.K., has completed the concept design of an advanced, first-of-a-kind cable laying (CL) vessel—the XLCC CLV—to be delivered in the first half of 2025.

A press release said that the planned delivery of the XLCC CLV will support the Morocco, a U.K. power project that will require the delivery of four 3,800-km subsea HVDC cables from a wind and solar generation site in Morocco to the U.K. “Our vessel will be, on delivery, the most sophisticated, capable and green cable layer in the world,” said Alan Mathers, XLCC Director comments. “With this capability, we will be able to deliver on increasing demands globally for HVDC cable deployment and fill a current and future void in the market.”

In close collaboration with Salt Ship Design, the team has started the development of the basic design of the vessel while working towards the selection of a successful yard. The vessel design is being developed from basic design stage in 3D engineering software for best definition of steel structures and interiors arrangement. Operational aspects of the cable handling have been studied in close collaboration with MAATS Tech and Global Marine.

Asked by WJI what specifically will make the XLCC CLV the most advanced cable-laying ship ever, the company provided the below comments.

“Cable capacity is approximately double the largest CLVs in the present market. In laying significantly more cable per round trip, corresponding savings can be found in transit, time, and emissions. The speed of the loading the cable is significantly improved when compared to the industry standard. Cable loading has been aligned with production facilities, resulting in major time savings spent at harbor.

“The DC lay has been optimized with the two carousels below deck of the same capacity each. The vessel speed in transit is improved and optimized both for loaded condition and for returning to port empty. Transit speed loaded is approximately 15 knots, 16 knots returning to port.

“Unique to XLCC’s CLV is a hangar length of approximately 110 m. The vessel design, with its superstructure, is more aftship than typical, with the continuous hangar area in the vessel length above the carousels. The CLV will be prepared for future fuels (LOHC and methanol) with zero to low emission. Preparations for two alternative fuels in addition to MGO gives flexibility and ability to meet zero-emission operations in the future.”

Oman Australia Cable nears final step with completion of last cable landing

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