June 3, 2021 – Subsea cable supplier SubCom will provide two next-gen subsea cables to support data capacity for Reliance Jio Infocomm (Jio), a mobile digital service provider in India.
A press release said that the two systems, each of which will provide more than 200 Tbits of capacity, will require cable to span some 16,000 km. They will employ open system technology and the latest wavelength switched RoADM/branching units ensures rapid upgrade deployment and the ultimate flexibility to add/drop waves across multiple locations.
The first system, the India-Asia-Xpress (IAX) system, will connect Mumbai and Chennai in India eastbound to Thailand, Malaysia and Singapore. The second system, the India-Europe-Xpress (IEX) system, will connect India westbound to Italy, landing in Savona, and additional landings in the Middle East and North Africa.
Both systems will be connected to the Reliance Jio Global Fiber Network beyond Asia-Pacific and Europe, connecting to both the east and west coast of the U.S. IAX is expected to be ready for service mid-2023, while IEX will be ready for service in early 2024.
“To meet the demands of streaming video, remote workforce, 5G, IoT, and beyond, Jio is taking a leadership role in the construction of the first of its kind, India-centric IAX and IEX subsea systems,” said Reliance Jio President Mathew Oommen.
June 3, 2021 – Alphagary announced that, pending certain customary closing conditions, it will acquire a majority share ownership in Shakun Polymers Private Limited, a privately held and family-owned market leader in the production of compounds for the wire and cable markets in the Indian subcontinent, the Middle East, Southeast Asia and Africa.
A press release said that the transaction represents “an important strategic investment.” The investment will allow Alphagary to expand its product and regional footprints as Shakun continues to provide next-generation materials designed to meet the high safety and performance standards in Asia and Africa’s markets. Shakun has four manufacturing facilities in India that have a total installed annual capacity of more than 40,000 metric tons. Its compounds are used to make power cables, building wires, telecommunications and fiber optic cables, instrumentation cables and photovoltaic cables. Shakun’s product development focus is on halogen-free, flame-retardant compounds and PVC-based compounds for data and power cables, a mix that is a direct complement to Alphagary’s specialty product offerings that support a connected world. Shakun’s semi-conductive and cross-linkable compounds will also expand Alphagary’s portfolio, offering a growth platform and meeting customer requirements.
Key members of the Shakun management team will remain with the business, underlining the commitment of both organizations to create added value for customers and stakeholders. “We are very excited by Alphagary’s investment in Shakun and the opportunity it creates to deliver on our customers’ requirements,” said Shakun Joint Managing Director Rakesh Bansal. “I am delighted to be part of a team that will work together to offer a wider portfolio of materials and more efficient supply chains that help us focus on service.”
“While Alphagary has a broad reach from its facilities in the U.S., Europe and Mexico, the addition of Shakun’s market position in Asia and Africa coupled with the team’s entrepreneurial spirit will enable us to broaden our innovation horizons,” said Alphagary President Gautam Nivarthy.
Alphagary operates eight facilities in the U.S., U.K., Mexico and Colombia, and has a global sales and distribution network. It is a business of Orbia, which is active in 110 countries, with operations in more than 50. Orbia has five business groups, one of which is Polymer Solutions.
Orbia CEO Sameer Bharadwaj said in the release that while India faces difficulty with the current pandemic, he is confident in the resilience of the Asia-Pacific and African markets and long-term growth coming from these regions. “This investment provides us with a local presence, a wider scope for future-focused development and a strong customer base for our products and services that help to advance life around the world. We welcome Shakun to the Orbia family and look forward to their immediate contributions to our success together.”
June 3, 2021 – Nexans announced that it has won two contracts from Equinor, an international energy company present in more than 30 countries worldwide, for two offshore projects.
The first contract, a press release said, calls for Nexans to design, manufacture and supply 44 km of steel tube umbilicals and accessories for an offshore Brazilian project: the Bacalhau ultra-deep water, oil-field development project. It targets pre-salt reservoirs in the Santos Basin estimated to contain up to two billion barrels of oil equivalent (bboe) recoverable reserves.
The order extends Nexans’s long-standing relationship with the Subsea Integration Alliance (SIA) formed between Subsea 7 and OneSubsea. It is responsible for the SURF (subsea, umbilical, risers, and flowlines) front-end engineering and design (FEED) contracts for the Bacalhau project. Nexans’s Halden plant in Norway will provide the SIA with steel tube umbilicals to provide vital services for subsea equipment operating at water depths down to
2,100 m. This includes 2.5 km of gas-lift umbilical, 35 km of static umbilical, 6.9 km of dynamic umbilical and accessories. Nexans is scheduled to deliver the Bacalhau umbilicals in the last quarter of 2022.
The second order was for the fabrication of umbilicals for the Askeladd Vest project, which is in the southern Barents Sea. Nexans will provide static subsea umbilicals with a complex cross-section of power, fiber-optic communications and hydraulic elements for chemical injection, along with a range of connection and termination accessories.
The subsea template on Askeladd Vest will be tied back to the Askeladd field through a pipeline and an umbilical. The distance from the onshore production plant at Melkøya to the subsea field is 195 km, which is the longest distance ever for such a field development.
The main activity of assembling umbilicals and loading them onto installation vessels will be performed at Nexans’ plant in Halden. The control cables will be assembled at Nexans’ plant in Halden and unloaded on installation vessels. Fiber optic cables and power cables will be manufactured in Rognan. The contract value is estimated at nearly $12 million.
June 4, 2021
The Wire Association International is pleased to announce that on May, 17, 2021, John Markowski officially became the manager for membership and social media.
It’s a familiar role for Markowski as he has been a member of the WAI staff since he joined as an intern in April 2018. He served in that function while attending Albertus Magnus College, where he earned a marketing degree.
“We knew instantly that John would be a great addition to the team, and we had hoped that he would stay with us upon his graduation,” said WAI Executive Director Steve Fetteroll. “His strong skills in social media have been on display for the past three years, and we recognize the critical importance of continuing to evolve and expand our voice. WAI’s already ‘well qualified’ yet lean staff just got stronger.”
In addition to his social media responsibilities, Markowski, an Eagle Scout, will manage the comprehensive membership activities as well as a range of support for the Association’s chapters. Over the past six months, he has been gradually performing more of the responsibilities of the position in anticipation of the planned appointment.
June 4, 2021
Interwire returns in October as 1st-ever Industry 4.0 pavilion gathers momentum
The show goes on for the Interwire Trade Exposition—the longest running and largest wire and cable industry trade show in the Americas—October 26-27, 2021 at the Georgia World Congress Center, Atlanta, Georgia. Following the event postponement from May to October, positive signs have emerged for the WAI’s biennial event.
The news is that the event, which will remain an in-person event, will showcase the potential of Industry 4.0. That theme will be supported by a full-fledged presentation of how this transformation in manufacturing has arrived and—more importantly—how it works. It will be represented by 12 companies, including four that have never exhibited at Interwire.
Industry 4.0 can be described as a collection of technologies and procedures that combine to support the smart factory concept. The inaugural Industry 4.0 Pavilion at Interwire—a collaboration between the WAI and Messe Düsseldorf North America—will feature displays and educational briefings from ADVARIS, Cimteq, Davis-Standard, 40Factory Srl, InnoVites, MFL Group, MindSphere World Italia, Oden Technologies, Parsable, Rockwell Automation, SIKORA and TROESTER. See following pages for company descriptions.
A key to assembling the exhibitors that will collectively present Industry 4.0 in a unique and comprehensive forum was Willem Sundblad, a WAI board member and the CEO of Oden Technologies.
Interwire will illustrate how machine learning, automation, artificial intelligence, big data, analytics, IoT, predictive maintenance, and other factory and machine enhancements can positively affect the way wire is made and how well manufacturers compete on the world stage.
“This year we are going to have an Industry 4.0 Pavilion and lots of technical presentations that will showcase the latest technologies of the 4th Industrial Revolution at Interwire,” said WAI Board member Richard Baker, vice president of engineering, Prysmian Group North America. “Companies will demonstrate how Industry 4.0 technologies are applicable to wire and cable manufacturing and how the efficiency of equipment and processes can be significantly enhanced through their use.”
Used to best advantage, this innovative technology can transform data collected from machine sensors into information that can ultimately help improve processes and product quality; reduce scrap; increase productivity; and introduce more flexibility and profitability into the manufacturing plant.
In such an environment the combination of software platforms, time-tested wire making methods, and digital communication allows manufacturers to streamline processes and to conserve resources. Equipment is monitored; machine performance is tracked. The flow of material is followed. Causes of downtime are identified and examined. Changes are detected and adjustments made in real-time. As more data is collected and analyzed, machine learning can take place to improve production.
Below are descriptions from the pavilion participants.
ADVARIS. The company offers a comprehensive ERP and MES industry solution for the wire and cable industry. As a worldwide supplier, ADVARIS Cable takes the “all-in-one” approach instead of “best-of-breed.” Its comprehensive software platform ensures a complete, seamlessly integrated solution from a single source. The ERP system is designed to help in metal billing, shipping, rewinding and cutting orders, drum and tool management and cable design.
Cimteq. The company’s CableBuilder Enterprise and CableBuilder Go software solutions were designed to provide the flexibility needed to meet specific industry and company requirements. CableMES integrates seamlessly into CableBuilder Enterprise and a company’s ERP system, with real-time data transfers in both directions, keeping the business in sync with the shop floor at all times.
Davis-Standard. The company will show both a VR experience into a fiber optic cable factory, and a secondary coating extrusion line that will feature SMART BUFFERING—its AI augmented line control package—designed to find and predict process problems before they lead to out of specification production and present the operator with recommended course corrections.
40Factory Srl. The company specializes in the end-to-end development and delivery of Industrial AIoT (Artificial Intelligence of Things) solutions that range from edge computing applications (data acquisition, pre-processing, on-the-edge storage and data visualization) to cloud web applications for machine efficiency analysis, production traceability, process telemetry, energy consumption and predictive analytics (maintenance and quality).
InnoVites. The company’s display will feature CableERP, which is based on the innovative and cloud-based Microsoft Dynamics 365 business software. CableERP has been created to solve the unique problems wire and cable manufacturers face, but which are not addressed by standard ERP packages. In addition to CableERP, InnoVites resells and implements CableBuilder Enterprise and CableMES across the wire and cable industry.
MFL Group. The company will demonstrate its proprietary, fully responsive MFL X Industrial IoT App running on MindSphere®, the cloud-based open IIoT (Industrial Internet of Things) operating system from Siemens. Now available for steel drawing lines, copper and aluminum rod breakdown lines, multiwire drawing lines and extrusion lines, the MFL X AI Cable Analyzer captures cable images during production and analyzes cable surface roughness and color in real time. The data analyzed by its proprietary Artificial Intelligence (AI) agent completely eliminate the subjective evaluation of the operator.
MindSphere World Italia. The company helps accelerate the adoption of Industrial IoT and drive digital transformation of manufacturing. Its mission is to create an environment in which thought leaders, developers, research institutes and manufacturers can network, develop standards and explore best practices.
Oden Technologies. The company helps manufacturers make different, better and faster decisions through Machine Learning and Applied Analytics. The company’s technology platform is pioneering the use of real-time predictive and prescriptive analytic tools that uncover untapped value to make more, waste less and innovate faster. The company is working to transform the manufacturing industry by digitizing, analyzing and perfecting peak factory performance through automated insights, interactive dashboards and real-time alerts.
Parsable. The company offers Connected Worker®, which consists of modern digital tools that empower frontline workers and improve productivity, safety, and quality. Manufacturers are digitizing SOPs, checklists, and workflows with its Connected Worker solution. The results include reduced unplanned stoppages, waste and paper; increased OEE, throughput and compliance with digital traceability; and faster operator onboarding and certification.
Rockwell Automation. The company offers The Connected Enterprise®, which makes it possible to converge plant-level and enterprise networks, and securely connect people, processes and technologies.
SIKORA. The company will show a laser gauge head which generates measured values of a cable and provides this data via an interface. The data processing will be visualized schematically as a number matrix. Additionally, the company will show an animated cable production line with its measuring technology and a control center where, besides general production data, the measured value of its LASER gauge is displayed.
TROESTER. The company will showcase its Industry 4.0 solutions with an emphasis on their proven Maintenance Advisor with Augmented Reality features. Attendees will see first-hand the value of the product relative to data acquisition and analysis as well as preventive maintenance and machine control. The main benefits are generated in reduced downtimes, production transparence, increased flexibility and quality control. TROESTER is well known for its cable production technology that includes CV-, silane-, jacketing- and insulation lines.
Details are available at www.interwire21.com.
June 3, 2021.
Allied Wire and Cable has named Glenn Liacouras as its new chief commercial officer, overseeing sales and marketing. He has extensive sales, marketing and customer engagement experience. He started his career as a sales representative in the specialty chemical industry, and over 12 years rose to a business management position overseeing a manufacturing plant in Houston, Texas. He later worked at VWR International (now Avantor), a global distributor of laboratory supplies, starting as a sales manager. He worked his way up to vice president of portfolio management for the industrial market segment. He then became managing director for Germany’s Miele’s NAN Region, which includes the U.S., Canada, Australia, and New Zealand. He holds a B.S. degree in business from the University of North Carolina at Chapel Hill, and an MBA from St. Joseph’s University. Based in Collegeville, Pennsylvania, Allied Wire & Cable is a specialty manufacturer and distributor of electrical wire and cable.
Nick Avise was promoted to director of sales for Leggett & Platt, where he has worked for 16 years. He started out with the company as a sales representative in 2005, and was named marketing/sales development manager in 2014, then became national sales manager in 2017. He holds a B.S. degree in science and chemistry from Missouri Southern State University, and an MBA from Georgia College & State University. Based in Carthage, Missouri, Leggett & Platt is a diversified manufacturer whose products include annealed, bright high-carbon and bright low-carbon wire.
John Markowski is now manager for membership and social media for Wire Association International. It’s a familiar role for Markowski, as he has been a member of the WAI staff since he joined as an intern in April 2018. He served in that function while attending Albertus Magnus College, where he earned a marketing degree. “We knew instantly that John would be a great addition to the team, and we had hoped that he would stay with us upon his graduation,” said WAI Executive Director Steve Fetteroll. “His strong skills in social media have been on display for the past three years, and we recognize the critical importance of continuing to evolve and expand our voice. WAI’s already ‘well qualified’ yet lean staff just got stronger.” In addition to his social media responsibilities, Markowski, an Eagle Scout, will manage the comprehensive membership activities as well as a range of support for the Association’s chapters. Over the past six months, he has been gradually performing more of the responsibilities of the position in anticipation of the planned appointment.
May 17, 2021.–A May 6 webinar by WAI’s New England Chapter featured labor attorney Katherine Witherspoon Fry, who discussed a number of legal issues stemming from Covid-19.
Fry discussed topics from the importance of a company enforcing its Covid-19 rules and allowing sales visits in a plant to use of tax credits for employee sick days and what to do about an employee who that tests positive more than once. She also responded to attendee questions, one of which would likely be of interest to any manufacturer or OEM: can a company require an employee to be vaccinated? Fry explained that while all the available vaccines are classified as for emergency authorization only, “you can mandate those for people who don’t have disabilities or religious objections.”
“I thought the presentation was extremely useful not only for wire and cable business owners, but for WAI members in management positions,” said New England Chapter President John Accorsi, who served as moderator for the webinar. "Katherine discussed a number of real-world examples of situations you want to avoid.”
Editor’s note: After the May 13th announcement by the CDC that fully vaccinated people no longer need to wear a face mask or stay six feet away from others in most settings, whether outdoors or indoors, Fry said in an e-mail that the news is very encouraging. and may incentivize many employees to become vaccinated. “However, if the state in which your employees are working mandates masks, don’t allow vaccinated people to unmask yet in office, at company events, or when meeting with people in public for business purposes. Continue to follow state guidance for health reasons and to demonstrate that your business isn’t negligent.”
Fry will provide more thoughts on Covid-19 and employers in the June issue of WJI.
May 12, 2021 – Due to the effects and uncertainty of the Covid-19 pandemic, Messe Düsseldorf India decided to reschedule the combined staging of the wire India, Tube India, METEC India and India Essen Cutting & Welding trade fairs. Originally scheduled for September 2021, the four events will now take place from November 23-25, 2022 at the Bombay Exhibition Center in Mumbai.
“Our objective remains to support the economic recovery by providing a leading platform for conducting businesses safely and effectively at our trade fairs," Messe Düsseldorf India Managing Director Thomas Schlitt said in a press release. He noted that the recent development in the pandemic situation does not allow a reliable planning for the trade fairs in India for the next few months. "These circumstances make it impossible to hold the Indian Metal Fairs in September 2021. The decision to reschedule the trade fairs to November 2022 was made after careful evaluation of the situation together with our partners and key stakeholders.”
With this decision, Messe Düsseldorf India is taking into account its obligations towards its partners in the metal and metallurgy industry in India and worldwide, the release said. The postponement to a later date will ensure that the events will continue to provide a leading platform to bring global industry stakeholders together again. “We trust that by 2022 the international travel restrictions will be lifted and we will again see a large international participation given the international nature of our events. We are grateful to all our partners for their continued support in these unprecedented times. We stay committed and will take every possible measure in supporting and creating resilient business at India’s leading industry events for the metal and metallurgy sector,“ Schlitt said.
For further information on visiting or exhibiting at wire India, Tube Indi or METEC India 2022, contact Messe Düsseldorf North America, tel. (312) 781-5180, This email address is being protected from spambots. You need JavaScript enabled to view it., or visit www.wire-india.com, www.tube-india.com, www.metec-india.com, www.iewc.in and www.mdna.com. You can also follow on twitter at http://twitter.com/mdnachicago
May 12, 2021 – Vineyard Wind has received approval from the U.S. Department of the Interior Bureau of Ocean Energy Management (BOEM), the final major step in the federal review process for a project that, when completed, will be the first commercial scale offshore wind farm in the U.S..
“Today’s (decision) is not about the start of a single project, but the launch of a new industry,” Vineyard Wind CEO Lars T. Pedersen said in a press release. “Receiving this final major federal approval means the jobs, economic benefits and clean energy revolution associated with the Vineyard Wind 1 project can finally come to fruition. It’s been a long road to get to this point, but ultimately, we are reaching the end of this process with the strongest possible project.”
Vineyard Wind 1 is an 800 MW project located 15 miles off the coast of Martha’s Vineyard The project design includes the world’s most powerful wind turbine, the GE Haliade-X, with a capacity of 13 megawatts (MW). The larger turbine capacity has allowed the project to reduce the total number of turbines from 108 to 62 while still delivering a total capacity of 800 MW to Massachusetts ratepayers. The turbine layout, which features consistent spacing of one nautical mile between turbines, was endorsed by the United States Coast Guard for transit, fishing and navigational safety. Vineyard Wind will reach financial close in the second half of 2021 and begin delivering clean energy to Massachusetts in 2023.
Southwire has previously been named a key supplier for the project. Southwire will manufacture more than 32 miles of high voltage cable at its facility in Huntersville, North Carolina. The company’s high-voltage field services team, working with local laborers, will install the cable with a projected onshore site completion by the first quarter of 2023.
Vineyard Wind LLC is a joint venture between Avangrid Renewables, a subsidiary of Avangrid, Inc. and Copenhagen Infrastructure Partners (CIP). Since 2017, the Vineyard Wind 1 project has been through an unprecedented and exhaustive public review process that generated more than 30,000 public comments, more than 90% of which supported the project, the release said. The Construction and Operations Plan (COP) was reviewed by more than two dozen federal, state, and local agencies over the course of more than three and a half years.
The announcement of the federal approval was lauded by the participating suppliers as well as Massachusetts Governor Charlie Baker, U.S. Senators Edward Markey and Elizabeth Warren, Congressman Bill Keating, Massachusetts Senate President Karen E. Spilka, Speaker of the House Ronald J. Mariano, State Representative Patricia Haddad, New Bedford Mayor Jon Mitchell and Frank Callahan of the Massachusetts Building Trades.
The release noted that. since 2017, the Vineyard Wind 1 project has been through an unprecedented and exhaustive public review process that generated more than 30,000 public comments, more than 90% of which supported the project. The Construction and Operations Plan (COP) was reviewed by more than two dozen federal, state, and local agencies over the course of more than three and a half years.
May 12, 2021 – What do the Cleveland Browns football team, The Estée Lauder Companies, Goodyear and CM Furnaces all have in common? This year each celebrates its 75th anniversary. Below, Vice President Jim Neill outlines the start of CM Furnaces—which has kept all its design and manufacturing in the U.S.—its evolution, its market broadening and where it is now. This email address is being protected from spambots. You need JavaScript enabled to view it., www.cmfurnaces.com
CM Furnaces was started in January 1946 by Seth Combs and James Murphy. The primary business was making coils and filaments for the electronics industry and lighting. Coils were made out of molybdenum and tungsten wire.
Both Combs and Murphy came out of the refractory metal industry and were very knowledgeable on moly and tungsten. Coils needed to be hydrogen-fired to shape, set and clean them. CM started to build its own hydrogen furnaces to support the coil business. We had some very interesting designs that attracted the attention of the three major lighting companies, GE, Sylvania and Westinghouse. At that time, CM started to build furnaces for all of them.
Word soon spread to other industries. Furnaces became a larger portion of the business. Technology was changing and the need for electronic filaments decreased slowly over time, while the furnace business continued to grow and expand.
Because we were so used to working with refractory metal wire, early on we moved into the wire industry. At first, it was moly and tungsten, then copper, stainless steel, nickel-based alloys, and titanium. These furnaces led to other uses in tubing, rod and small width sheet.
Continuous wire annealing furnaces are a very important part of CM’s business. The furnace business has grown into laboratory furnaces for all types of high-temperature research applications in a variety of atmospheres.
After 75 years, we are now in 12 major industries building both standard and custom units for a huge variety of applications. This base is a perfect platform for our continued growth into the future.
The future looks bright. The design of the furnaces continues to improve. The days of building your own are behind us. Most companies do not have the manpower or knowledge to do this. They would also be building a brand-new, 30-year-old piece of equipment, whereas we are building furnaces every day. The more furnaces we build, the more that we learn. This constantly helps us improve the product. We are looking forward to our 100th anniversary.”
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