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The WAI Poland Chapter’s XI International Seminar, held Nov. 23-24, 2023, continued the chapter’s rich tradition of staging technical events, drawing more than 80 attendees from 25 countries. Attendees also heard about a new award named after one of the four listed founders of the chapter in 1997.

Chapter President Jan Pilarczyk said that the seminar, held at the MEALURGIA Hotel in Radomsko, saw hearty exchanges among participants. The attendees came from 25 companies, domestic and foreign.

The first day saw a memorable presentation by U.S. steel industry veteran Robert J. Glodowski, the 2002 winner of the WAI Mordica Award, who is now the principal of RJG Metallurgic LLC. His talk, The Evolving Technology of Steel Rod Manufacturing, was well received for the detail that it went into. That evening he was presented the Poland Chapter’s Professor Marian Schneider Award, which is the highest honor.

Pilarczyk noted that support from Glodowski, along with steel industry veteran Robert Shemenski, both winners of the Professor Marian Schneider Award, along with Eugeniusz Filipczyk, were instrumental in the Poland Chapter being created in 1997.

Of note, Glodowski’s presentation was translated into Polish by Piotr Milewski, of WireCo World Group, whose profile appears on the opposite page. Milewski also presented a paper the next day.

Also receiving the Professor Marian Schneider Award was Jan Krnáč, who made a presentation at the conference, Analysis of possibilities to improve the quality of drawn steel wires intended for the production of needles. The author and co-author of 14 publications and contributions to national and international conferences, including publications in foreign professional journals, Krnáč helped develop drawing technologies for new production equipment, using a holistic approach to achieve better technological properties.

The program included a panel discussion on the condition of the steel industry in the era of political and economic destabilization in the post-Covid period and in the face of war in Ukraine. The audience also heard about the creation of a new Poland Chapter award honoring the late Henryk Dawid, the 1957 founder of DAWID company, a producer of sieves and wire meshes. The idea came from his son, Jerzy Dawid, and Maciej Górak, the Chapter’s vice-president. The statuette has the WAI logo on the globe that emphasizes the global nature of the organization promoting the winners.

Henryk Dawid, who died March 29, 1999, at age 69, attended Interwire in Atlanta in 1997. Two years later, at Interwire 1999, the WAI Association’s Board of Directors approved the establishment of the Poland Chapter. In the application, Henryk and Jerzy Dawid were listed as two of the four founders, along with the late Prof. Bogdan Golis and Pilarczyk.

 Dan Hughes has been named president of Windy City Wire (WCW), a company that he joined after completing college. He has more than 15 years of experience in the automotive and oil and gas industries. He started with WCW as an inside sales representative in 2001. He was promoted to national sales manager in 2007, then chief sales officer in 2014, where he served for 10 years prior to being named president. Based in Bolingbrook, Illinois, Windy City Wire supplies low-voltage wire products.

 Ahmet Kabaktepe has joined Marmon Industrial Energy & Infrastructure (IEI) as director of sales, transit infrastructure. He previously worked for nearly 15 years for Sark Wire Corp., where he was vice president of sales and marketing. He started as operations manager in 2009 and had been promoted to plant manager and sales manager. He also had worked in operations for Sark-USA Inc. for four years, and before that had been a marketing specialist for Sarkyusan A.S. in Turkey. He holds a degree in metallurgical engineering from Yıldız Teknik Üniversitesi in Turkey. The Marmon Industrial Energy & Infrastructure Group, a division of Marmon Electrical, supplies wire and cable for industrial, energy and infrastructure applications.

 Mark Froggatt has joined Eland Cables as head of training, learning & development. He most recently was Technical Director, for the British Approvals Service for Cables (BASEC), which he joined in 2019. Prior to that he worked as a technical manager for four years for British Cables Company and BT Cables, three years as a market development manager for Nexans, and 14 years in different positions for Draka. He holds a B.Ss. degree in chemistry and management studies from the University of Sussex. Based in London, U.K., Eland Cable is supplier of power, data, control and instrumentation cable.

 The SAMP Group reported four personnel announcements. Bernhard Messerli was named the new general manager. He has more than 30 years of experience in key managerial roles across various companies, spanning from Switzerland to China. He was cited for his extensive expertise in sales and operations management and strong leadership skills. Mattia Baccini is the new head of global sales. He will have a pivotal role in the company’s development. He has more than 15 years of experience in the automotive and oil and gas industries, including 11 years of experience at Koch Industries. He resided in the U.S. for two years and navigated diverse international assignments. Adriano Soldati is the new project manager extrusion, overseeing and optimizing extrusion projects from start to finish. He was cited for having a “dynamic skill set that aligns seamlessly” with the company’s goals. Hellen Cristina Basile is the new marketing manager. She brings a wealth of knowledge and expertise, including more than five years of experience in B2B marketing within the engineering industry. A global supplier of wire and cable machinery based in Bologna, Italy, the SAMP Group has production sites in Italy, China and Brazil, and a sales and service unit in the USA.

Obituary
  Alfred “Al” G. Pratt Jr., a respected innovator in the wire and cable industry and the founder of Jersey Strand and Cable, died on June 27 at age 78.
  The Rome, New York, native attended Cornell University for one year, then went to work for Strandflex division of National Standard Co. in Oriskany, New York. As plant superintendent, he developed specialty strand and cable to fit customers’ needs, including the exact strand needed for a customer working on the first heart pacemaker. In 1978, he moved to New Jersey, and with his wife, Diane, started Jersey Strand and Cable in New Jersey. He also customized equipment to produce both ferrous and nonferrous wire. He later started a second company, Sinc, Inc., to spool multiple wires on bobbins, and later added wire braid products. The companies grew from three employees to more than 40 and he bought a 100,000-sq-ft-building in Phillipsburg, New Jersey, where the company is now based. 
  One crowning achievement was Pratt’s development and production of the strand and braid used to create the Frank Gehry-designed Eisenhower Memorial Tapestry that was dedicated in September 2020 on the mall in Washington, DC. Made by Thomas Ozinsky, a frequent Gehry collaborator, the outdoor tapestry is the world’s largest such display. His son, John, joined the company—working side-by-side with his dad for more than 41 years—and is now the president. A WAI Life Member, Al Pratt was known as a tremendous, innovative businessman and a man who deeply cared for his employees. Survivors include his wife, Diane; four children: John Pratt, Wendy Bowen, Amara Pratt and Jessica Mattox; eight grandchildren and six great-grandchildren.

The U.S. Trade and Development Agency (USTDA) has awarded a feasibility study grant to Malaysia’s Hexa Capital Consultancy to support development of the Malaysia-U.S. (MYUS) submarine fiber optic cable system, which would be the first subsea cable system directly connecting Malaysia and the U.S.

A press release said that Malaysia currently connects to 18 international subsea cable systems, but of those, only the Asia-America Gateway (AAG) club cable connects to the U.S. The MYUS cable is expected to be just over 19,220 km with six landing stations in Southeast Asia, including Indonesia, Malaysia, and the Philippines. MYUS will also have three landing stations in U.S. states and territories across the Pacific. No details have yet been given about the MYUS cable in terms of planned capacity.

USTDA director Enoh T. Ebong said in a statement that the MYUS cable would add cost-effective digital connectivity capacity and “increase access to reliable and affordable digital services across Southeast Asia, including remote and underserved areas, while creating a secure communications link between the region and the U.S.”

Last modified on February 4, 2024

EllaLink reports that it has been awarded a contract by SPLANG (the Local Public Company for the Digital Development of Guyana) for a 2,100 km extension to the existing EllaLink cable to land in the South American French territory.

A press release said that the new branch will land in Cayenne, French Guiana, and include two fiber pairs. The system will be built by Alcatel Submarine Networks. No timetable was provided.

The original EllaLink cable was lain between late 2020 and 2021 and runs from Fortaleza in Brazil via Cabo Verde and Madeira to Sines in Portugal, with a branch to Morocco. The 5,900-km cable offers around 100Tbps across four fiber pairs.

State-owned SPLANG manages and operates electronic communications infrastructures deployed by the Territorial Collectivity of Guyana. The project will include funding from the EU’s Connecting Europe Facility (CEF) program.

This will be the first trans-Atlantic cable landing at the South American French territory. French Guiana currently has three other subsea cables planned or in operation, with two landing in Cayenne.

The Americas-II cable, laid in 2000, runs from Brazil to Florida via Cayenne, Venezuela, and a number of islands in the region, while 2019’s Kanawa cable from Orange connects Kourou in French Guiana to Schoelcher in Martinique. Set to go live later this year, Digicel’s Deep Blue One will connect Cayenne to Georgetown, Guyana; Paramaribo, Suriname; and Chaguaramas and Rockly Bay in Trinidad and Tobago.

Last modified on February 4, 2024

The United States Department of Energy (DoE) has selected a dozen projects across 11 states for $34 million in funding offered for the development of cable undergrounding solutions as part of efforts to improve the resilience of the country’s electricity system.

A press release said that the U.S. electric power distribution system—which has more than 5.5 million line-miles and some 180 million power poles—is too susceptible to damage by weather and its effects. DoE will fund projects that can further the deployment of “undergrounding” power lines.

One of the selected company projects chosen for funding is GE Vernova Advanced Research. Its project is to develop a “robotic worm tunneling construction tool that would dig and install conduit and cables for underground distribution powerlines in a single step. “GE’s system would mimic the natural movement of earthworms and tree roots to install 1,000 feet of cable and conduit in two hours with unmatched flexibility. The tool could deploy from a standard pickup truck and would eliminate the cost, complexity, and surface disruption compared with conventional approaches.”

In Idaho, Melni Technologies was selected for its work on “medium-voltage power cable splice kits that could be installed in 10-15 minutes, which is three-four times faster than conventional kits and would reduce failures and mistakes up to 90 percent by eliminating installation steps and potential human errors.”

In Kentucky, Prysmian Cables and Systems USA is seeking to come up with “a hands-free power cable splicing machine operating in underground vaults to reduce the share of splicing-caused medium-voltage network failures from 60-80 percent to less than 5 percent and dramatically improve the workforce safety by reducing the time the underground cable splicing crews spend in underground vaults.”

Last modified on February 4, 2024

Italy’s Prysmian Group has successfully commissioned the inter-array cable system for the Fécamp offshore wind farm, located in the English Channel, some 24 km off the French coast, in Normandy (Seine Maritime department).

A press release said that the Fécamp offshore wind farm is comprised of 71 wind turbines, has a total design capacity of nearly 500 MW. Prysmian secured the project in 2020 with a contract awarded by EDF Renewables and its partners.

“This important project marks a further significant milestone for the Group, being one of the first large-scale offshore wind farms located in France, in which the Group has full EPCI responsibility for the inter-array supply and installation contract,” said Alberto Boffelli, COO of Projects BU, Prysmian Group. A one-stop-shop service provider, Prysmian was responsible for the design, manufacture, installation, burial, termination and testing of a total of 118 km of 33 kV submarine cables with 630 mm2 cross-sections and both aluminum and copper cores to connect the 71 wind turbines that each has capacity of 7 MW to the offshore substation.

This contract confirms the trust and confidence that EDF Renewables and its partners place in Prysmian, having already awarded the Group other projects such as those for the St. Nazaire and Calvados offshore wind farms.

Last modified on February 4, 2024

Buffalo Wire Works Co. Inc. (Buffalo Wire), announced that it has acquired Bison Steel, a company based in Depew, New York, that lays claim to having an unmatched industry product.

A press release said that the acquisition of Bison Steel deepens the portfolio of Buffalo Wire, which was founded in 1869, and supplies screening media for many industries, including aggregate, mining, industrial, recycling, asphalt, slag, green waste, topsoil and architectural. “Buffalo Wire Works is excited to launch this product as part of our ever-growing product suite.” 

At its website, Bison Steel notes that no other company can match its high-abrasion-resistant welded wire screens used in the aggregate and mining industries. Its welded high-carbon steel screens, created by a unique proprietary process, are very hard and abrasive resistant. They can last three times longer than traditional woven screens, reduce maintenance and increase production by up to 15%. Wire hardness can be up to 500 Brinell.

Last modified on February 4, 2024

Hellenic Cables, the cables segment of Cenergy Holdings, announced that the South Fork Wind project has successfully powered up New York’s first offshore wind turbine, a major milestone in the construction of the first U.S. utility-scale offshore wind farm in federal waters.

A press release said that Hellenic Cables designed, manufactured, supplied, tested and terminated 30 km of 66 kV XLPE-insulated subsea inter-array cables and associated accessories. The cables were manufactured at Hellenic Cable’s plant in Corinth, Greece.

“This accomplishment reflects the dedication and expertise of everyone involved in this pioneering project,” said Alexis Alexiou, CEO of Cenergy Holdings. “We’re proud to work with industry leaders such as Ørsted and Eversource on a project that will help transform the US energy sector.”

Hellenic Cables already has a strong project pipeline in the U.S. offshore wind sector, with contracts for the supply of inter-array cables for flagship projects, including Revolution Wind in Connecticut and Rhode Island, Southcoast Wind in Massachusetts, and Dominion’s Coastal Virginia Offshore Wind.

Last modified on February 4, 2024

A terrestrial cable has successfully traversed a pre-laid channel beneath the seabed on two islands in ocean waters north of the city of Zhoushan (part of East China’s Zhejiang Province), marking the completion of the first project of its kind in China.

Per multiple media reports, including China Daily, the terrestrial cable provided by the Hengton Group links the islands of Zhoushan and Shangyuanshan. The State Grid Zhoushan Power Supply Company, the project’s developer, said that inter-island energy transmission in China is usually done with submarine cables. However, China’s coastal waters have dense waterways and busy ships whose anchors could easily damage submarine cables, which led to using of a 10 kV one-km-long terrestrial cable that is buried deeper.

Li Zhen, the head of the design company of the project, said that other advantages include lower costs to make the cable as well as easier construction. To reduce tension and friction of the cable during the line laying, the company used wire rope traction, essentially installing an “exoskeleton” for the cable. It then used pipeline lubrication materials to reduce friction, ensuring that the cable remained intact during the dragging process.

Zhen said that this method could be “extensively applied to connect islands separated by short and medium distances of no more than 2 km.” The long-term goal, he added, is to achieve connections between islands over medium and long distances.

Last modified on February 4, 2024

Gerdau reported the recent completion of commissioning of the company’s new steel processing heat-treatment facility in Modlothian, Texas.

A press release said that the facility—adjacent to Gerdau’s Midlothian, Texas electric arc furnace (EAF) steel mill—is the only one in North America that can produce stretched and stress relieved A722 bars. That capability provides improved stress relaxation properties for fasteners as well as post-tensioned and pre-stressed applications. Unique to the facility is the ability to produce lengths up to 65 feet long in both quench and tempered, as well as stretched and stress relieved products. The new facility was designed to meet the evolving demands of various industries, including the rapidly expanding renewable energy sector.

Last modified on February 4, 2024

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