Turkey’s Cokyasar Holding reports that it has started to manufacture steel wire at its new operation, Cokyasar Wire Industries (CWI) in Albania.
A press release from the company said that the plant can annually produce 45,000 metric tons of steel products. CWI will manufacture zinc-aluminum coated steel wire and standard galvanized steel wire from 1 mm to 5.50 mm to international standards. It has some 60 employees, and as the facility was designed to be expandable, that number could increase.
CWI will supply sectors such as energy, automotive, construction, agriculture, gabion manufacturers and security. Cokyasar Holding’s experience will enable CWI Albania to develop its quality and production capacity.
Cokyasar Holding was founded by Ahmet Cokyasar in 1973. Despite the pandemic in 2020, it manufactured 180,000 metric tons of steel wire products at its three modern plants, and had revenues of US$150 million. Cokyasar Holding is one of the top 500 exporters in Turkey, with 70% of its production sent to more than 80 countries. The company has also been recognized as one of the larger employers, having more than a thousand staffers.
“We are going on our investments despite the global pandemic problem,” said Erman Korkusuz, CEO of Cokyasar Holding. He described CWI as “an investment needed for European and Balkan countries.” He said he was proud that his Turkish company could meet the obvious needs. The interest from customers so far has verified that it was a good decision to invest in Albania. “We will accelerate our other abroad investments with the success of CWI. I want to thank my team who contributed ... (to our new investment) in Albania.”
Turkey’s Cokyasar Holding reports that it has started to manufacture steel wire at its new operation, Cokyasar Wire Industries (CWI) in Albania.
Messe Düsseldorf Shanghai (Messe) and its longstanding regional partner SECRI (Shanghai Electric Cable Research Institute Co., Ltd.) announced that they are expanding their cooperate efforts by working together to organize the 12th staging of WireShow – China International Wire & Cable Industry Exhibition (WireShow).
A press release said that the Messe will work with SECRI to stage the event Aug. 31-Sept. 2 at the Shanghai New International Expo Centre. The Messe has not previously been part of the event, but it does put on wire China, which SECRI supports. “With this addition, Messe Düsseldorf Shanghai and SECRI will offer trade fairs for the global wire and cable industry every year in Shanghai.”
In addition to the live exhibits at the fairgrounds, WireShow 2021 will feature interactive online showrooms for companies not able to travel to Shanghai. At the last staging of the WireShow in 2019, 419 Chinese and foreign exhibitors showcased their products on 25,000 sq m of exhibit space to 14,360 visitors from 41 countries.
Nexans has reinforced its long-lasting relationship with Airbus with a new contract to supply specialized aerospace cables and wires that form the electrical backbone of civilian and military aircraft and helicopters.
A press release said that the new contract establishes Nexans as a major supplier to Airbus for high-performance, lightweight cables that play a major role in aircraft efficiency, passenger comfort and safety. Over the contract duration, Nexans will focus on new solutions for the future generation of electric and hybrid aircraft.
Nexans will provide most of the cables required for Airbus aircrafts in the coming years, covering applications such as cockpit, engine, cabin, in-flight entertainment and wings. The cable types include hook-up, wire, power, data, avionics and fire-resistant cables. Between 100 km and 350 km of cable are installed on a single aircraft, depending on the model.
Nexans solutions for future Airbus electric and hybrid aircraft will build on the success of the high-voltage (HV) cable prototypes, rated from 500 V to 3 kV, developed for the E-Fan X project. The regional hybrid-electric Aircraft demonstrator was a major milestone on Airbus’ decarbonization journey and a giant leap toward zero-emission flight.
The cables currently delivered by Nexans to Airbus are manufactured at Nexans plants in Draveil and Paillart, France and Mohammedia in Morocco.
2/16/21 -- At the end of 2020, Mayer Braidtech GmbH merged with Mayer & Cie. GmbH & Co. KG, its former parent company.
A press release explained the details as follows. Braiding machine production and sales will be a separate division of the former parent company. With this move, the circular knitting machine manufacturer has formally completed the integration of Mayer Braidtech GmbH at the company’s Albstadt headquarters. It began in January 2019 when the production of braiding machines got under way in Albstadt. Mayer & Cie.’s sister company Mayer Industries had previously manufactured in Orangeburg, South Carolina, the braiding machines that make reinforcements for high-pressure hoses.
“By integrating Mayer Braidtech into Mayer & Cie. GmbH & Co. KG, we have formally completed a process that for us has long been accomplished on a day-to-day work basis,” said Patrick Moser, business unit manager of Mayer Braidtech and future head of Mayer & Cie.’s braiding division. The production of braiding machines in Albstadt has been under way at full capacity since the beginning of 2019; sales of the machines had long been based in Albstadt. “That is why the braiding machines are old friends, as it were, at our main factory,” he said, adding that there had been, as hoped, synergy effects of circular knitting and braiding machine production. “We definitely benefit from one another, be it in manpower, logistics or simply in sharing news and views.”
2/8/2021 -- Germany’s EJP Maschinen GmbH announced that it has purchased a “significant portion” of Italmec, a manufacturer of wire drawing machines and peripheral equipment located in Poland that last year had joined it as a strategic partner.
A press release said that, with the drawing lines from Italmec and the cleaning systems from EJP (previously known as EJP WITEC GmbH), EJP’s structure now allows it to offer complete production lines for the entire process chain, from wire rod to finished coil. Founded in 2006, Italmec Sp. z o.o. has extensive industry knowledge and experience. In November 2018, Italmec acquired the WWM (Welding Wire Machinery) brand, which included the know-how of its employees as well as all projects and patents. At EJP’s website, it notes that it also offers combined drawing machines, drawbenches, peeling machines and straightening machines
Last September, EJP and Lothar Köppen co-founded EJP WIRE Technology, which supplies machines and related process technology for pretreatment of wire. “There were many changes in the international market in 2020,” said EJP Managing Director Jacques Paraskevas. “Through the participation in Italmec and WWM, we are filling a gap that was created last year.” He observed that the involvement in the two companies was another logical step towards complete solutions for the wire industry: EJP is now one of the few suppliers that produce complete plants for the entire “wire” process chain and at the same time have a global sales and service network. There are also synergies to other long products, such as “rods, tubes and profiles.”
The two other EJP companies include EJP-TOSCA, which supplies shot blasting equipment; and EJP Italia, which provides butt welding equipment for wire.
2/8/2021 -- The Ames Copper Group (ACG)—a joint venture between U.S.-based Prime Materials Recovery, Inc. (PMR), and Spain’s CuNext Group—to build a secondary copper smelter in North Carolina, USA.
Per the PMR website and reports in recyclingtoday.com and areadevelopment.com, the SMS Group will supply the smelter. It will have the capacity to annually process up to 50,000 tons of copper anodes. The plant, scheduled for startup this year, will be the first secondary copper recycling facility in the U.S. to produce copper anodes from copper scrap and copper fines.
“The manufacturing industry is critical to our success as a nation, and this will be the only smelter in the U.S. manufacturing custom copper anodes,” said PMR CEO Bernard Schilberg. He said that China’s restrictions on copper scrap imports and the oversupply they have created in the U.S. market prompted the venture, as did the demand for copper anodes in North America. “We will be able to compete globally with the new efficient technology we are implementing.”
Based in East Hartford, Connecticut, PMR operates processing facilities in Canastota, New York; Willimantic, Connecticut; Orangeburg, South Carolina; and Hickory, North Carolina. PMR processes and brokers in excess of 35 million pounds of nonferrous metals a month. Its affiliate, IMC Metals America in Shelby, North Carolina, manufactures copper for wiring and lightning rods, as well as applications in the defense industry.
Schilberg said that CuNext has experience in copper mining and refining while PMR has experience in direct melting of copper scrap. ACG will purchase birch/cliff, No. 2 copper chops with a minimum of 90 percent copper content and copper-bearing scrap, and copper alloys with a minimum of 85% copper content. The smelter will consume 54,000 tons of scrap annually to produce 50,000 tons of 99.7% copper custom anodes. U.S. wire and cable manufacturers are key customers.
SMS will supply a tilting refining furnace, anode casting wheel, gas cleaning system, and electric and automation systems. The plant will be prepared for a future upgrade with additional digitalization features.
2/8/2021 -- The CEO of National Cable Factory, which was established in Oman in 2013 and began production in 2018, is exploring sales to foreign markets.
A press release from the company said that its factory in Raysut Industrial City in Oman has continued to sustain production to help provide electrical and flexible cables for the domestic market, despite the challenges by Covid-19. Now, the company is looking to do more.
“With high efficiency and excellent quality of products, the factory plans to explore foreign markets in the near future to promote these products overseas,” said National Cable Factory CEO Nayef bin Hamid Fadel. He noted that the company is positioned to do this. “The company’s annual production volume has amounted to 10,000 tonnes of all types of electrical cables. Besides, the company has introduced new production lines in correspondence to the requirements of a fast-moving market.”" He emphasized that the company pays great attention to providing job and training opportunities for the national cadres. “The National Cable Factory, in cooperation with the Technical and Administrative Training Institute, will train a number of diploma holders as part of training for employment.”
Per the company’s website, the company produces a range of building wire, power cable and flexible cable at its 40,000-sq-m plant. The company has quality certifications from BASEK, BRE, BSI, DGMS, TAG and VDE. It was established by “Omani Investor Group and Turkish cable industry know-how.”
2/8/21 -- Maillefer announced that it plans to strengthen its support and presence in India by introducing local manufacturing and supply of brand name technology for low-voltage wire and cable manufacturers within the region.
A press release said that the Indian subcontinent is seen as one of the fastest-growing wire and cable markets in the world. Maillefer has long had a presence there, supporting the growth of this market through its office and team in Mumbai. It now will be able to provide local equipment as well as testing capability and service/support. “We are happy and enthusiastic to announce our latest investment, strengthening this support and presence.”
Japan’s Sumitomo Electric Industries (SEI) has been awarded a contract for the Stikine Crossing Submarine Cable Replacement Project from Southeast Alaska Power Agency (SEAPA) through its subsidiary, Sumitomo Electric USA.
A press release said that the project calls for removing and discarding the existing 138 kV OF (oil filled) submarine power cable. It will be replaced by an environmentally friendly 69 kV XLPE (Cross-linked polyethylene) submarine cable, with ancillary equipment, for a fully functional system located in the Stikine crossing (approximately 16,700 ft high) between Vank and Woronkofski Islands, near Wrangell, Alaska, USA. In 2018, SEI completed a similar project in relatively close waters for Orcas Power & Light Cooperative, Washington, USA.
“The Sumitomo Electric Group will carry out this project soundly with the highest priority on quality and safety, and through constant optimization in project execution gain further experience to capture demand for power grid renewal projects in the U.S. market, which is expected to rise in coming years.”
In other news, SEI has passed the approval test for its 525 kV DC cable system with a DC gas-insulated switchgear (DC GIS) interface in accordance with CIGRE TB496 by a collaboration with Siemens Energy and German cable supplier Südkabel. DC GIS provides a compact solution for connecting HVDC cable lines to offshore converter platforms and onshore transition stations. Südkabel supplied its DC XLPE cable using Sumitomo Electric’s DC XLPE compound materials and connected it to Sumitomo Electric’s XLPE cable and joints.
MWS, which notes at its website that it offers the world’s largest selection of magnet wire, has completed construction of its new 30,000-sq-ft site in Oxnard, California, which it described as “an agile production facility for drawing, shaping, serving, twisting and insulating of wire for high-technology users worldwide.”
A letter from MWS President Benjamin Konrad said that the company has “invested significantly into a building that mirrors the ambition and commitment that MWS has towards its employees and customers.” The new building houses the latest equipment for fine wire production, and there are plans to expand the building by another 50,000 sq ft. The site has a 40,000-sq-ft warehouse that more than doubles the space available in its former facility in Westlake Village, California. Over the next year, MWS will add significant manufacturing capacity with new machines that will create new wire manufacturing capabilities and value-added services.
“Our goal is to build upon the formula of the last 50 years: customer service, quality, lead times and broad availability of precision fine wire, and meet the evolving and increasing demands of the next 50 years,” Konrad wrote. He noted that MWS Medical Wire has added five new sales organizations serving three continents, achieved certification to ISO 13485:2016 and purchased strategic equipment for precious metal drawing and laser ablation. MWS, which has a new medical website, “has also entered an exciting marketplace targeting early-stage development of medical devices.” It notes that it is also the first wire company to feature products on www.chamfr.com.
“We are excited for the future and look forward to getting down to the wire on new and existing projects,” Konrad wrote.
In 2014, MWS became a part of The Elektrisola Group, an international producer of fine and ultra-fine magnet wire that has eight manufacturing plants in Europe (Germany, two in Italy, Switzerland), North America (U.S. and Mexico) and Asia (Malaysia and China).
Nexans has strengthened its industrial presence in Morocco with the inauguration of a new plant in the Nouaceur industrial acceleration zone known as Midparc.
A press release said that the plant, to be part of the company’s telecom systems business unit, will produce fiber optic cable connectorization accessories for FTTH (Fiber to the Home), 5G, data center and LAN (Local Area Network) applications. The new site was built on 6,000 sq m of land, half for production, and will employ between 250 and 300 people by 2022. The Nexans Group currently has five sites in Morocco.
“The initiative will enable the Nexans Group to increase its production capacity, while expanding its product range and offering new services to better satisfy its customers: supply chain optimization services, component pre-wiring and cable connectorization services,” the release said. It will serve the European market, as well as the North African market.
The inauguration was chaired by Moulay Hafid Elalamy, Morocco’s minister of industry, trade, green and digital economy, who welcomed the latest expansion. “This new investment in Morocco of the industrial leader Nexans, in line with the European strategy of rationalization of the supply chain, demonstrates the competitiveness of Morocco and the resilience of the national industrial sector in this context of crisis.”
“This investment enables us to pursue our development strategy in this high-growth region and to have a stronger local presence in the North West African market,” said Julien Hueber, executive vice president of Nexans’ Industry Solutions & Projects Business Group.
Japan’s NEC Corporation has signed a contract with the National Submarine Cable Utility Belau Submarine Cable Corporation (BSCC) of the Palau Republic (Palau) for the Palau Cable 2 (PC2) cable construction project.
A press release said that PC2, with a total length of approximately 110 km, will connect Palau with the Southeast Asia–United States (SEA–US) cable that connects Southeast Asia and the U.S. mainland. BSCC, a state-owned public corporation, owns and manages a submarine fiber optic cable network for Palau. This cable is scheduled to be completed by the end of 2022.
PC2 adopts the latest optical wavelength multiplexing transmission system of 100 gigabits per second (100 Gbps). An addition to the first optical submarine cable laid by NEC in Palau in 2017, it ensures the redundancy of Palau’s network, reliable communications and the increasing demands for communications.
The Republic of Palau consists of eight principal islands and more than 250 smaller ones lying roughly 500 miles southeast of the Philippines, in Oceania. The islands of Palau constitute the westernmost part of the Caroline Islands chain. Its total land area is 177 sq mi.
Per a report in Total Telecom, in 2017, NEC began construction of three submarine cables in Micronesia, to connect the islands of Palau, Yap, and Chuuk with the SEA–US cable. NEC notes that its OCC Corporation subsidiary makes submarine optical cables able to withstand water pressure 8,000 meters beneath the sea.